H-beam/Box-column Laser-Arc Hybrid Welding Production Line
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Laser-Arc Hybrid Welding

H-beam/Box-column Laser-Arc Hybrid Welding Production Line

H-beam / Box Column Laser-Arc Hybrid Welding Production Line

Innovative all-water-cooled reflective high-power laser welding head, engineered for 20KW-class application; lens life >5000 hours (approx. 3× traditional). Multi-sensor fusion + AI adaptive, dynamically correcting power/current/speed, low heat input 5–8KJ/cm, no-bevel single-pass forming, welding efficiency gain approx. 3×.

20KWLaser power
≤30mmMax double-side weld thickness
≥1.6m/minWelding speed
≤0.1mmRepeat positioning precision

Equipment Features & Core Advantages

Built on the company's self-developed core technology and validated by numerous leading steel-structure enterprises

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Innovative all-water-cooled welding head

Optical utilization >99.8%, stable 20KW-class engineered application.

Lens life >5000h

Approx. 3× traditional lenses, greatly reducing maintenance cost.

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Power fluctuation <±1%

Focal drift <±0.05mm, extremely high weld consistency.

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AI adaptive welding

Multi-sensor fusion + deep learning, dynamically correcting process parameters.

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Low heat input 5–8KJ/cm

Small thermal deformation, efficiency gain approx. 3×.

No-bevel single-pass forming

No bevel required, single-pass weld formed in one pass, saving material and time.

Process & Working Principle

From core structure to machining flow—integrated, efficient forming.

01

All-water-cooled welding headInnovative

Efficient lens heat dissipation, stable 20KW-class engineered application.

Utilization 99.8%Life >5000h
02

Laser-arc hybridSingle-pass forming

Laser + arc hybrid heat source, no bevel, single-pass full penetration.

No bevelSingle-pass forming
03

AI adaptive controlReal-time correction

Multi-sensor fusion + deep learning, dynamically correcting power/current/speed.

Fluctuation <±1%Focal drift <±0.05mm
04

High-efficiency low-heat outputCost down ~70%

Low heat input 5–8KJ/cm, small thermal deformation, welding efficiency gain approx. 3×.

Efficiency ≈3×Comprehensive cost down ~70%

Laser-Arc Hybrid vs. Traditional Welding

For the same production task, hybrid welding clearly outperforms in efficiency, cost, and quality.

DimensionTraditional gas-shielded / submerged-arc★ Laser-arc hybrid welding
Cost per 100 tonsApprox. 53,455 RMBApprox. 15,872 RMB
Bevel requiredYesNo bevel
Welding efficiencyLowGain approx. 3×
Thermal deformationLargerLow heat input 5–8KJ/cm
Post-weld processNeeds straightening / grindingNo straightening, excellent cross-section quality

Process in Action

A real-workflow record from machine loading to finished product.

Process Video

H-beam/Box-column Laser-Arc Hybrid Welding · No-bevel single-pass forming

Technical Parameters

Based on a typical box column (400×400×12000mm, thickness 14mm) application configuration.

Technical ParameterSpecification / Index
Laser power20 KW
Applicable productsH-beam, box column, etc.
Max welding thicknessSingle-side ≤16mm · Double-side ≤30mm
Welding speed≥1.6 m/min
Max welding length24000 mm
Repeat positioning precision≤0.1 mm
Welding head typeAll-water-cooled reflective (copper-based lens)
Process featureNo bevel · single-pass forming

※ Cost comparison (per 100 tons of welding): laser-arc hybrid welding approx. 15,872 RMB vs. traditional gas-shielded / submerged-arc welding approx. 53,455 RMB—comprehensive cost reduction approx. 70%.

Samples & On-site Photos

Real conditions · Full-process record · From equipment to finished-product delivery

Laser-Arc Hybrid Welding Production Line
Laser-Arc Hybrid Welding Production Line
H-beam welding finished product
H-beam welding finished product
Steel-structure building application
Steel-structure building application
Box-column component
Box-column component
Large-format welding blanking
Large-format welding blanking
Steel-structure plant application
Steel-structure plant application

Brand Strength & Core Patents

High-tech enterprise · SRUI SME · Participated in industry standard compilation

VeteranLaser industry experience team
40+Authorized invention patents
550+Innovative application cases (units)
ISOTriple-system certification
Laser-arc hybrid welding control method (invention patent)All-water-cooled reflective laser welding head (invention patent)H-section automatic centering welding device (utility model)Steel-structure welding quality online inspection system (invention patent)

Application Fields

High-quality laser applications covering the entire steel-structure processing chain

Steel-structure constructionBridge engineeringShipbuildingHeavy industryConstruction machinery

Customize a Dedicated Laser Solution for Your Production Line

Get detailed specifications, quotation, and an on-site test-cut invitation for the H-beam/Box-column Laser-Arc Hybrid Welding Production Line—our engineers will serve you promptly.

Note: Performance data stated on this website—such as efficiency gains, cutting/marking precision, cost-reduction ratios, lens reflectivity, and weld pass rates—are based on internal tests under typical operating conditions and measurements from customer production lines. Actual results may vary with material, thickness, process, and on-site environment. Specific indicators are subject to the actual equipment configuration and the technical agreement.